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The Key to Cleaner Baking: Automatic Vacuum Systems for Multi-Deck Ovens

Writer's picture: Depureco UKDepureco UK



Industrial bakeries play a vital role in producing high-quality baked goods at scale. However, maintaining stringent hygiene standards while ensuring optimal production efficiency can be challenging. This is where innovative solutions like automatic vacuum systems for multi-deck ovens come into play. In this blog, we explore how Depureco’s advanced vacuum technology addresses these challenges and transforms industrial bakery operations.


The Hygiene Challenge in Industrial Bakeries


When baking at an industrial scale, maintaining cleanliness isn't just about aesthetics—it's about ensuring food safety and product quality. Crumbs, burnt flour, and other residues left on baking surfaces can compromise subsequent batches, leading to diminished product quality and increased waste.


Multi-deck ovens, prized for their versatility and capacity, are a staple in industrial bakeries. However, cleaning them manually between baking sessions can be time-consuming, labor-intensive, and inconsistent. Enter the automatic vacuum system—a game-changer for bakeries striving to balance efficiency and hygiene.


Why an Automatic Vacuum System is Essential


Deploying an automatic vacuum system for multi-deck ovens offers several significant benefits:


  1. Enhanced Product Quality

    Removing crumbs and burnt residues prevents contamination, ensuring that each batch meets the highest quality standards.


  2. Compliance with Hygiene Regulations

    In a highly regulated industry, adhering to cleanliness standards is non-negotiable. An automatic system streamlines this process, helping bakeries stay compliant.


  3. Time Savings

    Manual cleaning between baking cycles is a lengthy process. Automating this task saves valuable time, allowing for quicker turnovers and uninterrupted production schedules.


  4. Reduced Labor Costs

    By eliminating the need for manual cleaning, bakeries can allocate staff to more value-added tasks, improving overall operational efficiency.


Depureco’s Solution: Automatic Vacuum Systems for Multi-Deck Ovens

When a client approached Depureco with the need for a robust and efficient cleaning solution for their multi-deck ovens, we delivered a custom-tailored automatic vacuum system designed to meet their specific requirements.





Key Features of the System:



  • Vacuum Unit:

    At the heart of the system is the PUMA 15 P, a central vacuum unit equipped with an 11 kW side channel blower. This powerhouse is engineered for high-temperature applications and features a NOMEX filter capable of withstanding temperatures up to 250°C.


  • Suction Arms with Brushes:

    The system includes six suction arms, each equipped with brushes for effective residue removal. These arms are strategically connected to a single vacuum tube, ensuring every corner of the oven is meticulously cleaned.





  • Metal Framework:

    A robust metal structure supports the suction arms, enabling them to lift and move seamlessly between oven chambers.


  • Tiltable Bin Kit:

    To facilitate easy disposal, the system features a 175-liter tiltable collection bin. Its pivoting wheels and sturdy handle make material discharge a breeze.


  • Advanced Controls and Safety Features:

    The vacuum unit includes a remote control system, an automatic cleaning function (PSC), and a rotary level sensor that halts operation when the container reaches maximum capacity.




How It Works


The cleaning process is fully automated, minimizing human intervention. The suction arms enter the oven chambers, moving back and forth to remove baking residues and burnt flour. The materials are collected in the central bin, which can be quickly emptied using the tiltable mechanism.


This streamlined cleaning process not only enhances hygiene but also improves production efficiency. By reducing downtime between baking cycles, bakeries can increase output without compromising quality.


A Testament to Innovation and Quality


Depureco’s automatic vacuum system for multi-deck ovens exemplifies the company’s commitment to innovation and customer satisfaction. By understanding the unique challenges faced by industrial bakeries, we designed a solution that integrates seamlessly into their operations.


The Bigger Picture: Investing in Automation


As industrial bakeries face growing demand and stricter hygiene regulations, automation is no longer a luxury—it’s a necessity. Systems like Depureco’s PUMA 15 P-powered vacuum solution not only ensure compliance but also provide a significant return on investment through time and labor savings.


If your bakery is looking to enhance productivity and maintain impeccable cleanliness, consider investing in a Depureco automatic vacuum system. For more information, visit Depureco UK.


Final Thoughts

The baking industry thrives on consistency and quality. By embracing automation, bakeries can ensure both while reducing costs and staying competitive in an evolving market. Depureco’s innovative solutions are paving the way for cleaner, safer, and more efficient baking operations.

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Depureco UK Ltd
Haybrook Industrial Estate
Unit C4
Halesfield 9
Telford
TF7 4QW

Tel: 01952 588 881

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